Industrial floors and floorings

Welded pressed gratings are highly durable and reliable due to their manufacturing technology. This is why they are often used in the structural engineering . Electroforged grating is generally derived from Steel S235JR . The bearing bars are manufactured using a special process whereby twisted square bars are pressed into the bearing bars and fully electrically welded at the same time.

The benefits of press-welded gratings for industrial floors and floorings:

  • Available in standard mesh (e.g. 30x30) and security mesh versions (19x19 30x19, retains bearings of 20 mm).
  • Can be manufactured with single or double notching for use in slippery inside or outside conditions (oil, fat, snow, rain, black ice, etc.).
  • Quick assembly with standard or custom retaining fasteners.

Custom Manufacture

GEI can manufacture made-to-measure press-welded gratings to meet your requirements (layout, size, etc.).

Our research department is available to handle your technical requirements and your intended layouts, and can advise you on issues up to and including the realisation of your orders. 

Mesh
The mesh spacing is defined in accordance with the standards and loads that must be respected:
  • Standard meshes: 30x30, 30x44, etc.
  • Standard security meshes: 19x19, 19x40, 30x19, etc.
  • EDF mesh: 30x27.
  • Other options are available on request.
Bearer Bar
  • Standard height: 25-60 mm.
  • Standard thickness: 2-5 mm.
  • Other options are available on request.
Cross Bar
  • Twisted square: 4-6 mm.
  • Smooth rounded configuration available on request.
Dimensions
  • Maximum length of bearer bars: 6100 mm..
  • Maximum length of twisted squares: 1000 mm, other options are available on request.
Material
  • S235JR steel as per EN 10025 standards.
Surface Treatment
  • Galvanized in accordance with EN ISO 1461 standards.
  • Lacquered in accordance with standard RAL.
  • Bituminous paint.
  • Other options are available on request.
Finish
  • The bearer bar may be notched on request.
Finished Products
  • Custom manufacture based on the dimensions given by the customer or on plans drawn up by our research department.
  • Plain or galvanised ½ laps, panels and staircase steps can be easily assembled on site.
  • Load tables

    Press-welded grating is obtained by electrical welded transverse bars, which are usually square and twisted (but can be round and straight) into the bearing bars. The grating is produced with “flat” banding, and then optionally undergoes hot-dip galvanizing in accordance with the applicable EN ISO 1461 standards. For an optimised anti-slip surface, it is possible to produce serrated press-welded grating, with serration on the bearing bars only. It is typically manufactured from EN 10025 standard S235JR steel which ensures a consistent production quality. RAL-GZ 638 manufacturing tolerances applied.

    STEP 1:

    BBs and TBs fixed in place

    STEP 2:

    Electrowelding


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