Welded pressed gratings

High resistance guaranteed!

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The grating can be hot-dip galvanized in accordance with the applicable EN ISO 1461 standard. The press-welded grating is used in numerous industrial sectors for Catwalks or Stair treads for use.

Mesh
The mesh spacing is defined in accordance with the standards and loads that must be respected:
  • Standard meshes: 30x30, 30x44, etc.
  • Standard security meshes: 19x19, 19x40, 30x19, etc.
  • EDF mesh: 30x27.
  • Other options are available on request.
Bearer Bar
  • Standard height: 25-60 mm.
  • Standard thickness: 2-5 mm.
  • Other options are available on request.
Cross Bar
  • Twisted square: 4-6 mm.
  • Smooth rounded configuration available on request.
Dimensions
  • Maximum length of bearer bars: 6100 mm..
  • Maximum length of twisted squares: 1000 mm, other options are available on request.
Material
  • S235JR steel as per EN 10025 standards.
Surface Treatment
  • Galvanized in accordance with EN ISO 1461 standards.
  • Lacquered in accordance with standard RAL.
  • Bituminous paint.
  • Other options are available on request.
Finish
  • The bearer bar may be notched on request.
Finished Products
  • Custom manufacture based on the dimensions given by the customer or on plans drawn up by our research department.
  • Plain or galvanised ½ laps, panels and staircase steps can be easily assembled on site.
  • Load tables

    Press-welded grating is obtained by electrical welded transverse bars, which are usually square and twisted (but can be round and straight) into the bearing bars. The grating is produced with “flat” banding, and then optionally undergoes hot-dip galvanizing in accordance with the applicable EN ISO 1461 standards. For an optimised anti-slip surface, it is possible to produce serrated press-welded grating, with serration on the bearing bars only. It is typically manufactured from EN 10025 standard S235JR steel which ensures a consistent production quality. RAL-GZ 638 manufacturing tolerances applied.

    STEP 1:

    BBs and TBs fixed in place

    STEP 2:

    Electrowelding

    Gratings for the industry

    • Thermal, hydro-electric, nuclear and solar power stations
    • Chemical and oil industries
    • Automotive and steel industry
    • Shipbuilding
    • Cement works
    • Transformation and metallic construction
    • Railings and fencing
    • Emergency stairs
    • Railway and transportation industries
    • Drains and ventilation systems

    Gratings for architecture

    • Decoration
    • Sun shadings
    • factories, airports
    • Cladding
    • Urban furniture
    • Gangway
    • Multisports grounds
    Structures

    Mesh

    Spacing between bearing bars (BB) and transverse bars (TB). Mesh created in this way has two characteristics: mesh width and mesh centre spacing (pitch).

    • Mesh width: the width of the opening that is between the BBs and TBs
    • Mesh centre spacing (pitch): the distance between the centre of BBs and TBs (for example, the distance between the centre of one bearing bar and the centre of the nearest adjacent bearing bar

    Mesh group | Type

    Mesh is made up of two values (in mm), where the first dimension is the distance between adjacent bearing bars, and the second dimension being the distance between adjacent transverse bars (for example: 33.33 x 33.33; 33.33 x 11.11; 55.55 x 55.55; etc.).

    For convenience’s sake, the term “mesh gauge” is more frequently used (for example: 30 x 30 - 30 x 10 - 50 x 50 - etc.)

    Bearing bars (BB)

    Straight rods bearing the weight and arranged in rows at right angles to the transverse bars and supports.

    Transvers bars or cross bars (TB)

    Arranged at right angles to the bearing bars, and bonded to the bearing bars by electrowelding. The transverse bars are manufactured as square, twisted bars.

    BB and TB gauge

    This is defined by two values (in mm), where the first corresponds to their height and the second to their thickness. Gauge examples: 30 / 2; 30 / 3; 40 / 3; etc...

    Range

    Gap between the supports on which the ends of the bearing bars rest.

    Impermeability – Security bars

    Security mesh uses the following mesh gauge: 30 x 19; 19 x 30; 19 x 19; etc. It is recommended for industrial environments (14122 standard) and allows nothing exceeding a 20 mm diameter ball to pass through it.

    Support braket

    Bracket welded to the ends of the grating rendering it suitable for certain uses (for example: shelving, guttering).

    Material

    Steel

    Stainless steel

    Finish

    "Flat" banding bar

    Bar which forms the outer frame of the panels.

    Base panel

    Straight metal welded onto the end of the grating

    Raised border

    Straight metal welded onto the end of the grating

    Serration

    Serration can only be applied to bearing bars for press-welded grating.

    Simple anti-slip serration on BB

    Specific applied standards

    ISO 14122 : Permanent means of access to machines and industrial plants

    ISO 14122-2 : Working platforms and walkways

    ISO 14122-3 : Stairs, ladders and handrails

    RAL-GZ 638 : Manufacturing tolerances for gratings

    RAL-GZ 639 : Manufacturing tolerances for safety grids

    EN ISO 1461 : Galvanisation requirements

    EN 10025 : Steel standard


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